Period timber windows and joinery: How rot is repaired

    How rot is repaired

    The Repair Care system

    Paul repairs rot with the Repair Care resin system, made for exterior joinery and widely used on historic and listed buildings.

    Why resin

    Save the timber, not just the window.

    Old windows rot in the same places: bottom rails, sills and joints. With Repair Care, only the decayed timber is removed and the sound wood stays.

    The opening is dried, primed with Dry Fix, then filled with Dry Flex and shaped to the original profile. Sanded and painted, the repair disappears.

    Unlike rigid fillers, the resin stays flexible, so it moves with the timber through the seasons instead of cracking out.

    The method

    Four steps to a repair you cannot see.

    01

    Remove the rot

    Only the decayed timber is cut out. Sound original wood stays.

    02

    Dry and prime

    The opening is dried, then primed with Dry Fix so the resin bonds to the wood.

    03

    Fill and shape

    Dry Flex resin is pressed in and shaped back to the original profile.

    04

    Sand and paint

    Sanded smooth and painted. The repair disappears into the window.

    Keeps the original

    Less timber is removed, so more of the historic window survives.

    Moves with the wood

    Stays flexible, so it does not crack out as the timber moves.

    Suits listed buildings

    A repair rather than a replacement, which is what conservation work favours.

    Quicker and tidier

    Often less disruptive than taking a window apart for a full splice.

    Repair Care Dry Fix and Dry Flex 4 products

    What Paul uses

    The products

    Repair Care makes products for repairing rotten wood. Both products come in two parts, mixed just before use, and are sold for professional use only.

    Wood stabiliser

    Dry Fix UNI

    A universal wood stabiliser, brushed onto the cleaned-out wood first. It firms up the timber and primes it so the resin bonds to the window.

    Wood repair compound

    Dry Flex 4

    The filler itself. It is pressed into the repair, shaped to the window's profile and stays permanently flexible, so it moves with the timber. It cures in about four hours, ready for sanding and painting.

    From Paul's jobs

    Rotten timber on an old window frame before repair
    Yellow Dry Flex resin filling a rotten frame corner
    Resin repair on a sash rail before sanding
    Resin repair at the foot of a glazing bar
    Cured resin shaped to a moulding profile
    Resin repair and new timber at a sash corner

    Questions

    Is a resin repair as good as new timber?

    Where rot is local, yes, and more sound wood is kept. Where a whole section has gone, Paul splices in new timber or arranges a replacement.

    Can it be used on a listed building?

    It is widely used on historic and listed buildings because it repairs rather than replaces. Check with your conservation officer; Paul can advise.

    Blue-painted timber window with peeling paint before restoration

    Give your windows another hundred years.

    Free survey and a written quote, window by window, anywhere in Bristol, Bath, Gloucester and Cheltenham. No pressure and no replacing what can be saved.